China high quality Reliable Quality CZPT Wheel and Pinion Spiral Bevel Gear gear ratio calculator

Product Description

1) According to the different strength and performance, we choose the steel with strong compression;
2) Using Germany professional software and our professional engineers to design products with more reasonable size and better performance; 3) We can custom ize our products according to the needs of our customers,Therefore, the optimal performance of the gear can be exerted under different working conditions;
4) Quality assurance in every step to ensure product quality is controllable.

Product Paramenters

    DRIVEN GEAR

NUMBER OF TEETH

11

MODULE

  11.89

LENTH

  282

OUTER DIAMETER

ø 154

DIRECTION OF SPIRAL

L

ACCURACY OF SPLINE

  3-M16-7H

NUMBER OF SPLINE

  26

 DRIVEN GEAR

NUMBER OF TEETH

37

OUTER DIAMETER

ø434

DIAMETER OF INNER HOLE

ø250

ACCURACY OF SCREW

  16-M16*1.5-7H

CENTER DISTANCE OF SCREW HOLE

ø280

DIRECTION OF SPIRALR

   R

 

Company Profiles

Our company,HangZhou CHINAMFG Gear co.,Ltd , specialized in Hypoid and spiral bevel gear used in Automotive industry, was foundeded in 1996, with registered capital 136,8 square meter, with building area of 72,000 square meters. More than 500 employees work in our company.
 We own more than 560 high-precise machining equipments, 10 Klingelnberg Oerlikon gear production lines, 36 Gleason gear production lines, 5 forging production lines 2 german Aichilin and 5 CHINAMFG CHINAMFG advanced automatic continuous heat treatment production lines. With the introducing the advanced Oerlikon C50 and P65 measuring center, we enhence our technology level and improve our product quality a lot. We offer better quality  and good after-sale service with low price, which insure the good reputation. With the concept of “for the people, by technology, creativity, for the society, transfering friendship, honest”, we are trying to provice the world-top level product.
Our aim is: CHINAMFG Gear,world class, Drive the world.
According to the different strength and performance, we choose the steel with strong compression;Using Germany professional software and our professional engineers to design products with more reasonable size and better performance;We can customize our products according to the needs of our customers,Therefore, the optimal performance of the gear can be exerted under different working conditions;Quality assurance in every step to ensure product quality is controllable.
Our company had full quality management system and had been certified by ISO9001:2000, QS-9000:1998, ISO/TS16949 , which insure the entrance of international market.

Certification & honors

Packaging & Shipping

Packaging Detail:standard package(carton ,wooden pallet).
Shipping:Support Sea freight. Accept FOB,EXW,FAS,DES. 

 

Cooperative customers

HangZhou CHINAMFG Gear Co., Ltd. adheres to the concept of “people-oriented, prosper with science and technology; create high-quality products, contribute to the society; turn friendship, and contribute sincerely”, and will strive to create world automotive axle spiral bevel gear products.


1.Do you provide samples?
Yes,we can offer free sample but not pay the cost of freight.
2.What about OEM?
Yes,we can do OEM according to your requirements.
3.How about after-sales service?
We have excellent after-sales service if you have any quanlity problem,you can contact us anytime.
4.What about package?
Stardard package or customized package as requirements.
5.How to ensure the quanlity of the products?
We can provide raw meterial report,metallographic examination and the accuracy testing etc.
6.How long is your delivery time?
Genarally it is 4-7 days.If customized it will be take 20 days according to your quantity. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Herringbone Gear
Material: Cast Steel
Samples:
US$ 175/Set
1 Set(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

bevel gear

How do you install a bevel gear system?

Installing a bevel gear system involves several steps to ensure proper alignment, smooth operation, and efficient power transmission. Here’s a detailed explanation of how to install a bevel gear system:

  1. Preparation: Before installing the bevel gear system, gather all the necessary tools and equipment. Ensure that you have the correct bevel gears, shafts, bearings, and any additional components required for your specific application. Familiarize yourself with the system’s design, specifications, and installation instructions provided by the gear manufacturer.
  2. Clean and Inspect: Thoroughly clean all the components of the bevel gear system, including the gears, shafts, and bearings. Inspect them for any signs of damage, wear, or defects. Replace any damaged or worn-out parts to ensure optimal performance and longevity.
  3. Shaft Alignment: Proper alignment of the shafts is crucial for the bevel gear system’s performance. Ensure that the shafts are aligned accurately, both angularly and axially, as specified by the manufacturer. Misalignment can lead to premature wear, increased noise, and reduced efficiency. Use precision measurement tools, such as dial indicators, to achieve the required alignment.
  4. Bearing Installation: Install the bearings on the shafts according to the manufacturer’s instructions. Ensure that the bearings are securely fitted and properly lubricated. Proper bearing installation helps support the shafts, reduces friction, and ensures smooth rotation of the gears.
  5. Gear Meshing: Carefully position the bevel gears on the shafts, ensuring proper meshing between the teeth. The gear teeth should engage smoothly and evenly without any binding or excessive clearance. Achieving the correct gear meshing is crucial for efficient power transmission and to prevent premature wear or damage to the gears.
  6. Housing Assembly: Assemble the housing or casing that encloses the bevel gear system. Ensure that all housing components are aligned and securely fastened. Follow the manufacturer’s instructions for proper housing assembly, including the use of gaskets or seals to prevent lubricant leakage and contamination.
  7. Lubrication: Proper lubrication is essential for the smooth operation and longevity of the bevel gear system. Apply the recommended lubricant to the gears, bearings, and other moving parts according to the manufacturer’s specifications. Ensure that the lubricant used is compatible with the gear material, operating conditions, and environmental factors.
  8. Testing and Adjustment: After the installation is complete, perform a thorough system check. Rotate the shafts manually or using a suitable drive mechanism to ensure smooth gear operation, proper alignment, and absence of abnormal noise or vibration. Make any necessary adjustments, such as gear backlash or meshing depth, as per the manufacturer’s guidelines and based on the specific application requirements.

It’s important to note that the installation process may vary depending on the specific bevel gear system and application. Always refer to the manufacturer’s instructions and guidelines for the particular gear system you are working with to ensure proper installation and optimal performance.

In summary, installing a bevel gear system involves preparation, cleaning and inspection, shaft alignment, bearing installation, gear meshing, housing assembly, lubrication, and thorough testing and adjustment. Following proper installation procedures and adhering to manufacturer guidelines are essential to achieve efficient power transmission, smooth operation, and the desired performance from the bevel gear system.

bevel gear

Can bevel gears be used in heavy-duty machinery and equipment?

Yes, bevel gears can be used in heavy-duty machinery and equipment due to their ability to transmit high torque, handle heavy loads, and operate in various orientations. Here’s a detailed explanation:

Bevel gears are versatile and robust, making them suitable for heavy-duty applications in machinery and equipment. Here are several reasons why bevel gears are commonly used in heavy-duty applications:

  • High Torque Transmission: Bevel gears are capable of transmitting high torque between intersecting shafts. They have a large contact area, which allows for efficient power transmission without compromising strength. This makes them well-suited for heavy-duty machinery that requires high torque output.
  • Heavy Load Handling: Bevel gears are designed to withstand heavy loads, including radial loads, axial loads, and bending moments. Their sturdy construction and tooth geometry enable them to distribute the load evenly across the gear teeth, minimizing localized stress and preventing premature failure. This load-handling capability makes bevel gears ideal for heavy-duty applications that involve substantial forces and loads.
  • Various Orientations: Bevel gears can be used in different orientations, including horizontal, vertical, and angled arrangements. This versatility allows them to adapt to the specific requirements of heavy-duty machinery and equipment, regardless of the shaft orientation. Whether it’s a gearbox, power transmission system, or lifting equipment, bevel gears can be designed and installed to accommodate the desired orientation.
  • Durable Construction: Bevel gears are typically manufactured using high-strength materials, such as alloy steels or case-hardened steels, to ensure durability and resistance to wear. They undergo precise machining, grinding, and heat treatment processes to achieve the required hardness, surface finish, and dimensional accuracy. The robust construction and quality manufacturing of bevel gears make them capable of withstanding the demanding conditions of heavy-duty applications.
  • Application-Specific Designs: Bevel gears can be customized and optimized for specific heavy-duty applications. Gear designers can tailor the gear parameters, such as tooth profile, size, and material selection, to match the requirements of the machinery or equipment. This flexibility in design allows for the creation of bevel gears that are specifically engineered to handle the unique demands of heavy-duty applications.

Overall, bevel gears are well-suited for heavy-duty machinery and equipment due to their high torque transmission capability, load-handling capacity, adaptability to various orientations, durable construction, and customizable designs. By selecting the appropriate bevel gear types, sizes, and materials, engineers can ensure reliable and efficient operation in heavy-duty applications across industries such as construction, mining, agriculture, and transportation.

It is important to note that the specific design requirements and load conditions of each heavy-duty application should be carefully considered during the gear selection and design process. Consulting with experienced engineers and adhering to industry standards will help ensure that the chosen bevel gears are suitable for the intended heavy-duty machinery or equipment.

bevel gear

Can you explain the concept of straight and spiral bevel gears?

Straight and spiral bevel gears are two common types of bevel gears that have different tooth geometries and characteristics. Here’s a detailed explanation of the concept of straight and spiral bevel gears:

Straight Bevel Gears:

Straight bevel gears are a type of bevel gears with straight-cut teeth that are machined on the cone-shaped surface of the gears. The teeth of straight bevel gears are parallel to the gear axis and intersect at a 90-degree angle. These gears are often used when the intersecting shafts need to transmit rotational motion at a right angle.

Straight bevel gears have the following characteristics:

  • Tooth Engagement: In straight bevel gears, the tooth engagement occurs gradually as the gears rotate. This results in a relatively smooth and continuous transfer of power between the gears.
  • Noise and Vibration: Straight bevel gears can produce more noise and vibration compared to other types of bevel gears, particularly at higher speeds. The straight-cut teeth create impact and noise during the engagement process.
  • Efficiency: Straight bevel gears have relatively high efficiency due to their simple tooth geometry and direct engagement.
  • Applications: Straight bevel gears are commonly used in applications such as automotive differentials, hand drills, and other mechanical power transmission systems where a 90-degree change in direction is required.

Spiral Bevel Gears:

Spiral bevel gears are another type of bevel gears with curved teeth that are machined on the cone-shaped surface of the gears. The teeth of spiral bevel gears are cut in a spiral pattern, gradually curving along the gear surface. This spiral tooth geometry provides several advantages over straight bevel gears.

Spiral bevel gears have the following characteristics:

  • Tooth Engagement: Spiral bevel gears have a more gradual and smoother tooth engagement compared to straight bevel gears. The spiral-shaped teeth allow for progressive contact between the gears, resulting in reduced impact, noise, and vibration.
  • Noise and Vibration: Spiral bevel gears produce less noise and vibration compared to straight bevel gears due to their improved tooth engagement characteristics.
  • Load Capacity: Spiral bevel gears have higher load-carrying capacity compared to straight bevel gears due to the increased contact area between the gear teeth. This makes them suitable for applications that require higher torque transmission.
  • Efficiency: Spiral bevel gears have slightly lower efficiency compared to straight bevel gears due to the sliding action between the teeth during engagement. However, advancements in gear design and manufacturing techniques have improved their efficiency.
  • Applications: Spiral bevel gears are commonly used in applications where smooth and quiet operation is required, such as automotive rear axle drives, machine tools, and industrial machinery.

In summary, straight bevel gears have straight-cut teeth that intersect at a 90-degree angle, while spiral bevel gears have curved teeth that engage in a spiral pattern. Straight bevel gears are suitable for applications that require a right angle change in direction, while spiral bevel gears provide smoother engagement, reduced noise, and higher load-carrying capacity. The selection between straight and spiral bevel gears depends on the specific requirements of the application, including the desired level of noise, vibration, efficiency, and torque transmission.

China high quality Reliable Quality CZPT Wheel and Pinion Spiral Bevel Gear gear ratio calculatorChina high quality Reliable Quality CZPT Wheel and Pinion Spiral Bevel Gear gear ratio calculator
editor by CX 2024-01-02

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