China CNC Precision Turning Ceramic Gear straight bevel gear

Solution Description

Item Data:

 

1 Organization Variety: Personalized CNC Milling Support (3-axis, 4-axis, 5-axis)
Personalized CNC Turning Services
EDM
Wire-EDM
two Common: JIS, ANSI
3 Products Variety: Vehicle areas,wind electricity technology products components,wind power generation tools components, ER fluid, medical apparatus and devices, standardization of customized, moto components, machinery areas, lighting factors, hardware equipment, electric motor products, etc
Agricultural machinery, electrical appliances, home furniture components
4 Supplies: 1.Stainless Metal: SS201, SS303, SS304, SS316 and many others.
2.Carbon Metal: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) and so forth.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
six.Aluminum:6061, 6063,7075,5052 and so on.
7.Magnesium Alloy: AZ31, AZ61, AZ91
eight.Plastic: PEEK, POM, NYLON, TEFLON, Abs…and so forth
nine.Titanium: TC4
10.Ceramic
five Machining: Turning,  Milling,  Drilling,  Grinding, Cleansing,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…and so on
seven Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, CZPT Hardness Tester, Roughness Tester, Micrometers, top gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-.005mm
Precision Of Grinding:+/-.005mm
Surface Roughness:Ra0.8
Parallelism:+/-.005mm
Verticality:+/-.005mm
Concentricity:.003mm
9 Surface Therapy:   Sharpening,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Therapy, and so forth…
ten MOQ 1 ~10000pcs.
eleven DRW Structure: DWG, PDF, IGS, Stage, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC Program: 100% Inspection ahead of shipment
thirteen Certification ISO9001: 2015, SGS Factory Audit
fourteen Payment Time period: 30% T/T + 70% T/T, Western Union, PayPal, L/C
fifteen Trade Terms: FOB,  CIF,  L/C
16 Direct time: seven~45 times following confirming
seventeen Sample Guide Time:  three-7 Functioning Days
18 Transportation Package deal:  Foam/picket box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Rewards: Trustworthy Quality
Aggressive Price
High precision, high good quality,  large accurancy
Ongoing Enhancement
Defect-Totally free Merchandise
On-Time Shipping and delivery
Buyer Fulfillment
Superb Soon after-Product sales Support

Our Services:

                         CNC MILLING                                                    CNC TURNING                                                        EDM
 

 
 

Merchandise Demonstrate:
 

 

Good quality Assurance:

– Superb CNC / Turning Machine
 
– Excellent Examining Assurance

– ISO9001-2015 workflow to comply with

– 100% examining ahead of supply

– Each delivery hooked up detailed Inspection Report

– Safety & Expert packaging

 

Our Manufacturing unit:

JieChen Precision Production Co.,Ltd is a skilled precision machining areas company. We specialize in precision machining elements processing, precision tooling, jig & fixture, automation gear layout and producing .

Given that its institution in 2012, the business has been developing at a high velocity. Now with massive place workshop and several superior production equipments and precision evaluate equipments.

Clients distributes to Europe and the United States, Japan, Germany, England and the mainland intercontinental well-known enterprises, the business has been concentrating on human resources improvement and coaching, supply the wide improvement room for the personnel.

Products protected the protection, aerospace, electronics, healthcare, semi-conductor, automation and other industries. With components assortment, substantial precision, massive, medium batch processing areas, solution precision achieved .002 mm, in compliance with ISO, ASME, DIN, JIS high quality systems.

JieChen Precision – Your Right Choice!
 

Packing & Delivery

Professional export packing like:

– Tailor-made Blister packaging
– Foam packaging
– Export Wooden Scenario

Shipping:
– Due to lengthy cooperation with DHL / TNT / FEDEX, we can get max. 80% low cost on express value.
– 3-7days on-time supply.
 

Our Honor & Certificate

Our clientele distributes to the United States, Japan, Germany, England.. etc and the mainland intercontinental well-known enterprises
we are ISO9001-2015 cerfitied manufacturing facility

FAQ:

Q: Are you trading firm or producer ?
A: We are direct manufacturing unit with knowledgeable engineers and workers as nicely as properly-organized workshop.

Q: How extended is your delivery time?
A: Normally it is 5-ten times if the items are in stock. or it is fifteen-twenty times if the products are not in inventory, it is in accordance to amount.

Q: Do you supply samples ? is it cost-free or further ?
A: Of course,  the sample fee depends on the product geometry, and the charge will be returned to your bulk order.

Q: How long can I get the sample?
A: Relies upon on your element geometry, generally inside 3-7 times.

Q: How lengthy is your supply time?
A: Sample 3-7days Mass manufacturing purchase 7-forty five days relies upon on amount and element complexity.

Q: What is your conditions of payment ?
A: Payment=1000USD, thirty% T/T in advance ,harmony just before shippment.

Q: What’s kinds of info you want for a quotation?
A: Kindly you should provide the solution Second drawing with PDF or DWG structure and 3D drawings  with Step or IGS or X_T format, and other needs like: surface area treatment, amount…and so on.

Q: What is your standard PO procurement process stream?
A: Prototyping —-> FA acceptance —-> Good quality Management Prepare —> Production Procedure Instruction —> Batch Production —> Inspection —> Delivery

Q: What shall we do if we do not have drawings?
A. Please ship your sample to our factory, then we can copy or supply you better options. Make sure you deliver us pictures or drafts with dimensions (Size, Top, Width), CAD or 3D file will be made for you if put get.

Q: Will my drawings be secure soon after sending to you?
A: Yes, we can sign the NDA before acquired your drawing and will not launch to the third get together without having your authorization

Q: Is it attainable to know how are my goods likely on without having visiting your business?
A: We will supply a detailed production routine and deliver weekly reports with electronic photos and videos which
display the machining progress

Q: How to appreciate the OEM providers?
A: Typically, base on your design drawings or first samples, we give some specialized proposals and a quotation
to you, soon after your agreement, we produce for you.

If you have one more issue, pls come to feel totally free to speak to us 

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Medical Spare Part, Telecommunication Part
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Single Production
Machining Method: CNC Milling
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
10.Ceramic
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service
Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Medical Spare Part, Telecommunication Part
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Single Production
Machining Method: CNC Milling
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron

###

Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

1 Business Type: Custom CNC Milling Service (3-axis, 4-axis, 5-axis)
Custom CNC Turning Services
EDM
Wire-EDM
2 Standard: JIS, ANSI
3 Products Range: Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc
Agricultural machinery, electrical appliances, furniture hardware
4 Materials: 1.Stainless Steel: SS201, SS303, SS304, SS316 etc.
2.Carbon Steel: AISI 1045, 9SMnPb28 etc
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.
4.Bronze:C51000, C52100, C54400, etc.
5.Iron:Grey iron and ductile iron
6.Aluminum:6061, 6063,7075,5052 etc.
7.Magnesium Alloy: AZ31, AZ61, AZ91
8.Plastic: PEEK, POM, NYLON, TEFLON, ABS…etc
9.Titanium: TC4
10.Ceramic
5 Machining: Turning,  Milling,  Drilling,  Grinding, Cleaning,
6 Main equipments CNC lathe,  CNC milling,  Stamping machine, 
Automatic  lathe,   Grinder,   Tapping
Drilling  machine…etc
7 Measuring &  Testing  equipments CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers… etc.
8 Accuracy: Accuracy Of Machining:+/-0.005mm
Accuracy Of Grinding:+/-0.005mm
Surface Roughness:Ra0.8
Parallelism:+/-0.005mm
Verticality:+/-0.005mm
Concentricity:0.003mm
9 Surface Treatment:   Polishing,  Deburring,  Chrome Plating,  Ni Plated,  Zinc plated,  Silver platinng
Anodizing various colors,  Carburizing Nitriding,  Heat Treatment, etc…
10 MOQ 1 ~10000pcs.
11 DRW Format: DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc…
12 QC System: 100% Inspection before shipment
13 Certificate ISO9001: 2015, SGS Factory Audit
14 Payment Term: 30% T/T + 70% T/T, Western Union, PayPal, L/C
15 Trade Terms: FOB,  CIF,  L/C
16 Lead time: 7~45 days after confirming
17 Sample Lead Time:  3-7 Working Days
18 Transport Package:  Foam/wooden box, Anti-rust paper, Small box and carton, Pallets… etc.
19 Origin:  China
20 Our Advantages: Reliable Quality
Competitive Price
High precision, high quality,  high accurancy
Continuous Improvement
Defect-Free Products
On-Time Delivery
Customer Satisfaction
Excellent After-Sales Service

The Difference Between Planetary Gears and Spur Gears

A spur gear is a type of mechanical drive that turns an external shaft. The angular velocity is proportional to the rpm and can be easily calculated from the gear ratio. However, to properly calculate angular velocity, it is necessary to know the number of teeth. Fortunately, there are several different types of spur gears. Here’s an overview of their main features. This article also discusses planetary gears, which are smaller, more robust, and more power-dense.
Planetary gears are a type of spur gear

One of the most significant differences between planetary gears and spurgears is the way that the two share the load. Planetary gears are much more efficient than spurgears, enabling high torque transfer in a small space. This is because planetary gears have multiple teeth instead of just one. They are also suitable for intermittent and constant operation. This article will cover some of the main benefits of planetary gears and their differences from spurgears.
While spur gears are more simple than planetary gears, they do have some key differences. In addition to being more basic, they do not require any special cuts or angles. Moreover, the tooth shape of spur gears is much more complex than those of planetary gears. The design determines where the teeth make contact and how much power is available. However, a planetary gear system will be more efficient if the teeth are lubricated internally.
In a planetary gear, there are three shafts: a sun gear, a planet carrier, and an external ring gear. A planetary gear is designed to allow the motion of one shaft to be arrested, while the other two work simultaneously. In addition to two-shaft operation, planetary gears can also be used in three-shaft operations, which are called temporary three-shaft operations. Temporary three-shaft operations are possible through frictional coupling.
Among the many benefits of planetary gears is their adaptability. As the load is shared between several planet gears, it is easier to switch gear ratios, so you do not need to purchase a new gearbox for every new application. Another major benefit of planetary gears is that they are highly resistant to high shock loads and demanding conditions. This means that they are used in many industries.
Gear

They are more robust

An epicyclic gear train is a type of transmission that uses concentric axes for input and output. This type of transmission is often used in vehicles with automatic transmissions, such as a Lamborghini Gallardo. It is also used in hybrid cars. These types of transmissions are also more robust than conventional planetary gears. However, they require more assembly time than a conventional parallel shaft gear.
An epicyclic gearing system has three basic components: an input, an output, and a carrier. The number of teeth in each gear determines the ratio of input rotation to output rotation. In some cases, an epicyclic gear system can be made with two planets. A third planet, known as the carrier, meshes with the second planet and the sun gear to provide reversibility. A ring gear is made of several components, and a planetary gear may contain many gears.
An epicyclic gear train can be built so that the planet gear rolls inside the pitch circle of an outer fixed gear ring, or “annular gear.” In such a case, the curve of the planet’s pitch circle is called a hypocycloid. When epicycle gear trains are used in combination with a sun gear, the planetary gear train is made up of both types. The sun gear is usually fixed, while the ring gear is driven.
Planetary gearing, also known as epicyclic gear, is more durable than other types of transmissions. Because planets are evenly distributed around the sun, they have an even distribution of gears. Because they are more robust, they can handle higher torques, reductions, and overhung loads. They are also more energy-dense and robust. In addition, planetary gearing is often able to be converted to various ratios.
Gear

They are more power dense

The planet gear and ring gear of a compound planetary transmission are epicyclic stages. One part of the planet gear meshes with the sun gear, while the other part of the gear drives the ring gear. Coast tooth flanks are used only when the gear drive works in reversed load direction. Asymmetry factor optimization equalizes the contact stress safety factors of a planetary gear. The permissible contact stress, sHPd, and the maximum operating contact stress (sHPc) are equalized by asymmetry factor optimization.
In addition, epicyclic gears are generally smaller and require fewer space than helical ones. They are commonly used as differential gears in speed frames and in looms, where they act as a Roper positive let off. They differ in the amount of overdrive and undergearing ratio they possess. The overdrive ratio varies from fifteen percent to forty percent. In contrast, the undergearing ratio ranges from 0.87:1 to 69%.
The TV7-117S turboprop engine gearbox is the first known application of epicyclic gears with asymmetric teeth. This gearbox was developed by the CZPT Corporation for the Ilyushin Il-114 turboprop plane. The TV7-117S’s gearbox arrangement consists of a first planetary-differential stage with three planet gears and a second solar-type coaxial stage with five planet gears. This arrangement gives epicyclic gears the highest power density.
Planetary gearing is more robust and power-dense than other types of gearing. They can withstand higher torques, reductions, and overhung loads. Their unique self-aligning properties also make them highly versatile in rugged applications. It is also more compact and lightweight. In addition to this, epicyclic gears are easier to manufacture than planetary gears. And as a bonus, they are much less expensive.

They are smaller

Epicyclic gears are small mechanical devices that have a central “sun” gear and one or more outer intermediate gears. These gears are held in a carrier or ring gear and have multiple mesh considerations. The system can be sized and speeded by dividing the required ratio by the number of teeth per gear. This process is known as gearing and is used in many types of gearing systems.
Planetary gears are also known as epicyclic gearing. They have input and output shafts that are coaxially arranged. Each planet contains a gear wheel that meshes with the sun gear. These gears are small and easy to manufacture. Another advantage of epicyclic gears is their robust design. They are easily converted into different ratios. They are also highly efficient. In addition, planetary gear trains can be designed to operate in multiple directions.
Another advantage of epicyclic gearing is their reduced size. They are often used for small-scale applications. The lower cost is associated with the reduced manufacturing time. Epicyclic gears should not be made on N/C milling machines. The epicyclic carrier should be cast and tooled on a single-purpose machine, which has several cutters cutting through material. The epicyclic carrier is smaller than the epicyclic gear.
Epicyclic gearing systems consist of three basic components: an input, an output, and a stationary component. The number of teeth in each gear determines the ratio of input rotation to output rotation. Typically, these gear sets are made of three separate pieces: the input gear, the output gear, and the stationary component. Depending on the size of the input and output gear, the ratio between the two components is greater than half.
Gear

They have higher gear ratios

The differences between epicyclic gears and regular, non-epicyclic gears are significant for many different applications. In particular, epicyclic gears have higher gear ratios. The reason behind this is that epicyclic gears require multiple mesh considerations. The epicyclic gears are designed to calculate the number of load application cycles per unit time. The sun gear, for example, is +1300 RPM. The planet gear, on the other hand, is +1700 RPM. The ring gear is also +1400 RPM, as determined by the number of teeth in each gear.
Torque is the twisting force of a gear, and the bigger the gear, the higher the torque. However, since the torque is also proportional to the size of the gear, bigger radii result in lower torque. In addition, smaller radii do not move cars faster, so the higher gear ratios do not move at highway speeds. The tradeoff between speed and torque is the gear ratio.
Planetary gears use multiple mechanisms to increase the gear ratio. Those using epicyclic gears have multiple gear sets, including a sun, a ring, and two planets. Moreover, the planetary gears are based on helical, bevel, and spur gears. In general, the higher gear ratios of epicyclic gears are superior to those of planetary gears.
Another example of planetary gears is the compound planet. This gear design has two different-sized gears on either end of a common casting. The large end engages the sun while the smaller end engages the annulus. The compound planets are sometimes necessary to achieve smaller steps in gear ratio. As with any gear, the correct alignment of planet pins is essential for proper operation. If the planets are not aligned properly, it may result in rough running or premature breakdown.

China CNC Precision Turning Ceramic Gear     straight bevel gearChina CNC Precision Turning Ceramic Gear     straight bevel gear
editor by czh 2023-01-22